Methods and Tools

Explore reproducible illustrative calculations.

These tools show their formulas, units and assumptions. They are indicative only. They do not certify any plant, product or permit, and nothing is saved.

Tool 01 / Illustration

Wet and dry solids: drying mass balance

If the dry solids in a material stay the same, drying to a higher dry-solids fraction reduces its total mass. Starting values are hypothetical. Change any of them.

D = M0 x DS0 / 100
M1 = D / (DS1 / 100)
Water removed = M0 - M1
Dry solids
20 dry t
Wet mass after drying
25 wet t
Water removed
75 t
Mass reduction
75 %

Illustration only, using hypothetical values. Dry solids are assumed constant; real operations may lose dry matter or add chemicals, and energy, cost and suitability are not calculated here.

Assumptions and limits

  • The mass of dry solids is unchanged. There are no added solids, reactions or process losses.
  • The target must be at least the starting dry solids. This tool covers drying only.
  • Calculations use the values as typed. Results are rounded only for display.
  • Energy, cost, emissions and suitability for any use are not calculated.

Tool 02 / Illustration

Stock-flow reconciliation

Opening stock plus production and receipts, less reuse, transfers and disposal. Moving material to another stockpile is flagged as a transfer, not verified final reuse.

S_end = S0 + production + receipts - reuse - transfers - disposal
Closing stock
700 wet t
Verified final reuse (after stockpile moves)
650 wet t
  • 250 t of the claimed reuse is only a move to another stockpile. That is a transfer, not independently verified final reuse.

Illustration only. Do not mix wet and dry tonnes. Records are hypothetical unless sourced to a named facility.

Tool 03 / Illustration

Nutrient loading and receiving-land budget

Total and estimated plant-available nutrients shown separately, plus nutrients arriving in irrigation water. Hypothetical values only.

Applied kg/ha = product t/ha x kg nutrient per t
Available kg/ha = applied x assumed available fraction
Irrigation kg/ha = ML/ha x mg/L   (1 ML x 1 mg/L = 1 kg)
kg/haNPK
Total in product1507525
Estimated plant-available3037.520
From irrigation water202not entered

Total and plant-available amounts are kept separate on purpose. Availability fractions here are user assumptions, not measured. This tool never recommends an application rate, claims compliance, or supports applying an unapproved material. Product, soil and water analyses would be needed to go beyond a hypothetical case.

Tool 04 / Illustration

Moisture trade-off sandbox

How drying changes transport load and heat demand, with the assumptions listed. An honest answer can be: not enough data.

Assumption register

  • Dry solids are conserved (no losses, no added chemicals).
  • Latent heat of evaporation is taken as 2.26 GJ per tonne of water. Heating the material and dryer losses beyond the stated efficiency are ignored.
  • Payload, distance and efficiency are your inputs, not measurements of any real operation.
  • Cost, emissions and energy source are not calculated.
Move wetDry first
Wet mass (t)500125
Truckloads205
Tonne-km75,00018,750
Water removed
375 t
Heat input needed
1,412 GJ

Drying lowers transport but needs heat. Whether that is worthwhile depends on the energy source, cost, distance and downstream requirements, none of which are modelled here. Not enough measured data to say which option is better.